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Advantages

  • More reliability
  • Designed for higher performance
  • Less maintenance
  • Can adopt to any machinery needs and contour
  • Built-in-automatic waste collection systems
  • User friendly

Optional features

  • Elite blowing facility
  • Auto-parking facility
  • Link corner attachment and programs
  • Obstacle reversing mechanism – mechanical or optical
  • Power saving options
  • Suitable for bobbin transport systems

Optional features

  • Auto parking control
  • Link corner blowing systems for spinning and autoconer
  • Elite blowing arrangement
  • Suitable for bobbin transport system
  • Custom built features to suit individual requirements

Working principle

  • The vacuum pump starts when the suction hose inserted into the outlet
  • The sucked-off waste from the main machine is collected inside the waste collector. The collector has 4 filters.
  • Periodically, the compressed air is blown through an amplifier. This provides a reverse flow of air to clean the filters, maintaining an optimum suction pressure
  • The suction outlet has an electronic detector. This stops the unit automatically to save power and helps with ease of operation

Safety features

  • When the suction hose is detached from the suction outlet, a proximity sensor opens the electrical circuit. This stops the suction pump
  • The bottom of the waste collector has a sliding door with a limit switch. The sliding door can be opened for removing the accumulated waste. The limit switch shutdowns the system when the sliding door is open

Main technical parameters

  1. Work width: 2300 ~ 4800 (mm)
  2. Beam disc diameter: 800 (mm), 1000 (mm), 1250 (mm)
  3. Warping speed: 0 ~ 600 (m/min)
  4. Beaming speed: 0 ~ 100 (m/min)
  5. Deviation of linear speed: ±2%
  6. Braking distance: ≤ 2 (m) (at the speed of 300m/min)
  7. Beaming tension: ≤ 6000 (N) (at the beaming speed ≤50m/min)
  8. Drum diameter: 1026 (mm)
  9. Cone Length: 1010 (mm)
  10. Cone angle: 9°
  11. Stripe wiring speed: 0.001~9.999 (mm/r)( 无级 stepless)
  12. Deviation of stripe follow-up: 0.02%
  13. Distance between space reed and the drum: Adjustable
  14. Positioning of cone starting point: Automatic
  15. Stripe Location: Automatic
  16. Stripe width: 0.1 ~ 999.9 (mm)
  17. Spindle space: 250×250 (mm), 280×280 (mm)
  18. Spindle numbers: 640, 720, 800, 960 ends
  19. Input voltage: 3x380V (±10%)
  20. Capacity: 30 (KVA)
  21. Warping motor power: 7.5 (KW)
  22. Beaming motor power: 15 (KW)
  23. Strip traverse motor: 1.5 (KW)
  24. Warping and beaming frame weight: 4500 (kg)
  25. Creel weight: 2500 (kg)
  1. Effective width: 2300 ~ 4800 (mm)
  2. Diameter of weaving beam disc: 800, 1000 (mm)
  3. Warping speed: 0 ~ 800 (m/min)
  4. Reverse axis speed: 0 ~ 200 (m/min)
  5. The tension accuracy of the inverted axis: ≤ ±2%
  6. Braking distance: ≤ 3(m) (500m/min)
  7. Maximum tension of inverted shaft: ≤ 8000N
  8. Large roller cylinder diameter: 1026 (mm)
  9. Cone length: 1010mm
  10. Cone taper: 9°
  11. Wire guide speed: 0.001 ~ 9.999 (mm/r) (stepless)
  12. Positioning accuracy: ≤ 0.1 (mm)
  13. Guide bar following accuracy: 0.02%
  14. Strip width range: 0.1 ~ 400.0mm
  15. Warping computer operation station with: 10.4-inch color touch screen
  16. Reverse axis computer operation station: 10.4 inch black and white touch screen
  17. Creel spindle spacing: 250×250 (mm) (wool, cotton yarn, blended yarn), 290×290(mm) (chemical fiber filament)
  18. Input voltage: 3x380V (±10%)
  19. Installed capacity: 40KVA 50KVA
  20. Warping motor power: 11 (KW), 15 (KW)
  21. Reverse shaft motor power: 15 (KW), 22 (KW)
  22. Main machine weight: 5500 (kg)
  23. Creel weight: 2500 (kg)

Main technical parameters

  1. Working Width: 1600-2400mm
  2. Diameter of warp beam: 800-1000mm
  3. Warping Speed: 100-800m/min (Stepless adjustment)
  4. Braking length: ≤3m (500m/min)
  5. Error of winding density: ≤0.25%
  6. Motor power: 11KW, 15KW
  7. Spindle numbers: 640-960ends
  8. Weight of main unit: 3800kg
  9. Weight of Creel: 3000kgs

Main technical parameters

  1. Work width: 2300 ~ 4800 (mm)
  2. Beam disc diameter: 800 (mm), 1000 (mm), 1250 (mm)
  3. Warping speed: 0 ~ 600 (m/min)
  4. Beaming speed: 0 ~ 100 (m/min)
  5. Deviation of linear speed: ±2%
  6. Braking distance: ≤ 2 (m) (at the speed of 300m/min)
  7. Beaming tension: ≤ 6000 (N) (at the beaming speed ≤50m/min)
  8. Drum diameter: 1026 (mm)
  9. Cone Length: 1010 (mm)
  10. Cone angle: 9°
  11. Stripe wiring speed: 0.001~9.999 (mm/r) (无级 stepless)
  12. Deviation of stripe follow-up: 0.02%
  13. Distance between space reed and the drum): Adjustable
  14. Positioning of cone starting point): Automatic
  15. Stripe Location: Automatic
  16. Stripe width: 0.1 ~ 999.9 (mm)
  17. Spindle space: 250×250 (mm), 280×280 (mm)
  18. Spindle numbers: 640, 720, 800, 960 ends
  19. Input voltage: 3x380V (±10%)
  20. Capacity: 30 (KVA)
  21. Warping motor power: 7.5 (KW)
  22. Beaming motor power: 15 (KW)
  23. Strip traverse motor: 1.5 (KW)
  24. Warping and beaming frame weight: 4500 (kg)
  25. Creel weight: 2500 (kg)

No crossed threads

When stopping or starting, threads may get crossed between the comb and deflecting roll. They may often lead to end breaks when sizing. The automatic uncrossing device (patented worldwide) ensures that the thread array is restored immediately after starting.

Indirect pressing with active kick back

The presser roll is of hard paper and has strong end rings to prevent damage. The increasing yarn diameter on the beam forces the press roller back against the resistance of the pre-set pressing force. Thanks to this indirect pressing action the winding is always absolutely cylindrical. Upon braking, the press roller is immediately swung away hydraulically. All friction between roll and yarn is avoided.

Exact centering and beam holding

The standard equipment is inteded for back beams with 40⁰ toothed internal taper. The teeth ensure exact centering as well as non-slip drive and braking. The machine can also use the beams with pins installed.

Short braking distances

To avoid rolled-in threads, in the event of a thread break the direct warper must be able to be stopped in a short distance, even at the highest speeds and with a fully wound beam. This is performed by hydraulically operated disc brakes mounted on both sides.

Hydraulic Control System

The system will control the up and down of the press axis, warping beam, roller, guide roller. They will do synchronous braking. It will be more quick and reliable.

SUNTECH Computerized Warp Beam Storage System (Beam Stacker) is the Best Solution for Storage of Warp Beam/Size Beam/Weaving Beam/ Cloth Beam, Which are Widely Applicable in the Weaving Preparation Workshop, Weaving Unit and Finishing Unit for Space Utilization and to Avoid Damage of Ready Warp/Cloth Beam.
The Model ST-BS Could Employ a Microprocessor-Controlled Information System for Storage and Retrieval of Particular Beams.

Main Functions of ST-BS:

1. Intelligentization
It can Intelligently Loading & Unloading Beam, the Automatic Beam Selection is Based on Entered Data Like Beam Number/Beam Code/Mill Code/etc, then ST-BS Will Selecting the Shortest Path and Bring the Beam at Doffing Position for You. Multi-language Selection is Also Available;

2. HMI (Touch Panel)
France “SCHNEIDER”Brand Touching Screen, for Easy and Quick Access of Data and Machine Operation;

3. ERP Connecting & Mobile App Controlling Available
It is available to connect with ERP systems to Realize Data Synchronization and Sharing. Also Can be Controlled by Mobile Software;

4. Chain Synchronization Automatic Detection Technology
When the Chains on Both Sides of Beam Stacker are Out of Synchronous, ST-BS Will Alarm and Stop Running, then Operator Can Check Whether Bilateral Chains Need to Adjust the Degree of Tightness.

  • Way of bobbin changing: put the bobbin in the inside of the creel in advance, change the bobbins collectively through driving and turning off an endless chain.
  • Both sides of the creel is in V shape, adopting turning outside yard guide type to guide yarn, no yarn caring plate, so the yarn functioning freely and no yarn friction.
  • Breakage and monitoring: single spindle photoelectricity inspection, even the fine count yarn is also inspected accurately.
  • The broken end electrical display per spindle row can show the row and the layer where ends are broken. It facilitates the handling of broken end and improves the production efficiency.
  • The yarn number preview function is provided. Press the preview and implement the beaming. Then the total yarns distributed from bobbins will be shown for beaming. Compare it with the process setting and start the beaming only when two values are identical.
  • The tension difference in the back creel and front creel can be reduced by adjusting the angle through the tension roller. The minimum yarn difference can be gained through this way. Another function of the tension roller is to unfasten the ties when starting the machine again, which stops when unreeling at high speed. It is good for high speed unreeling.
  • In order to avoid the yarn looseness when reducing the speed, every spindle has yarn clamp device, which can add soft brake to the yarn when starting and stopping.
  • Yarn cutting: manual, or power driven
  • De-duster: intermittent air blast.
  • Independent control casing is installed in front of the creel

Simple and practical package loading

As the thread is neither broken or knotted on lot changing. It is simply a matter of placing the package on a spindle with retaining disks

Cut off device

The yarn cutter can cut off yarn upon the change of yarn batch. The yarn cutter is provided with the electrical blade and cuts off all yarns with movement of creel in one cycle. (patented technology)

First rate warp quality

The basis of the outstanding warp quality is a low and uniform thread tensile force and the free yarn route. The low tension level results in a gentle yarn draw off and minimal end break frequency, positively influencing the subsequent sizing and weaving operations.

No Snarling

an automatic pretensioner prevents snarling which can occur on stopping the machine. The pretensioner automatically takes up the correct position on the phase in the warping process

  1.  Extreme position on starting for the correction of snarls
  2. Working position for optimal thread tension
  3. Full opening on stop, for optimal package access

Equalized thread tension

The pretensioners installed by our automatically compensate for the thread tension differences occurring due to the variation in thread length from the rearmost to the foremost package, permitting a uniform thread tension and winding over the entire warp width. The automatic pretensioner is set so that a corresponding wrap compensates the difference in tension between the front and rear threads.

ST-MBT-11 Electric A-frame Tow Tractor can lift and tow batch trolleys / A-frames up to 5000kg. It is equipped with a collision protection device on the driving part and behind the running wheels, since it is often used under rough conditions. The waisted carriage allows a very large steering angle. This is particularly advantageous during manoeuvring operations for positioning the trailers. The lifting range of the spherical head and the spherical head diameter can be tailor-made to suit the individual customer’s requirements.

AC MOTOR

  1. Low Noise
  2. Free Maintenance
  3. Friendly Environment

GEL BATTERY

  1. Fast Charging,3-4 Hours
  2. Twice Lifetime of Lead Acid Battery
  3. No Requirements for Environment (-50℃~50℃)

ELECTRIC POWER STEERING

One fifth manpower of the mechanical steering